TAPE EXTRUDER - TAPE PLANT

VERIFIED INDUSTRIAL MACHINERY TAPE EXTRUDER - TAPE PLANT

100% Bench Load Tested

ISO 9001:2015 Quality

Global Dispatch Ready

TAPE PLANTS & WINDERS

Engineering Overview

The KKP ENTERPRISE Tape Extruder Plant is a heavy-duty continuous extrusion line engineered for high-tenacity polypropylene (PP) and high-density polyethylene (HDPE) flat yarn tape production. Featuring alloy nitrided screw and barrel technology, automated gravimetric dosing, ceramic infrared heating, and PID melt pressure regulation, the plant delivers consistent denier accuracy (from 400 to 3000 Denier) and superior tensile strength up to 6.5 g/denier. Designed for continuous 24/7 industrial production, this plant minimizes kilowatt-hour consumption per kilogram while maximizing output for woven sacks, FIBC jumbo bags, and geotextile fabric production.

Key Performance Highlights:

Output Capacity: 250 kg/hr to 600 kg/hr (Screw Ø 90 mm to Ø 120 mm)

Mechanical Line Speed: Up to 550 meters/minute with synchronized inverter drives

Energy Efficiency: 0.28 to 0.32 kWh / kg with ceramic infrared heaters

Melt Pressure Control: Dynisco PID closed-loop pressure transducer control

Holding Godets: Induction-hardened chrome plated Godet rollers with PID heat control

Quenching Tank: Stainless Steel (SS304) with motorized water depth adjustment

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Direct proposal with technical drawing, ex-works / CIF pricing & delivery lead time.

Engineering Parameters

Comprehensive Technical Specifications

Official engineering data for TAPE EXTRUDER - TAPE PLANT. Custom modifications available for non-standard voltage or line capacities.

Engineering Parameter	Technical Specification / Standard Rating
Extruder Screw Diameter	Ø 90 mm / Ø 100 mm / Ø 120 mm
Screw L/D Ratio	30:1 / 33:1 (Bimetallic Nitrided Alloy)
Main Extrusion Drive Motor	45 kW to 90 kW AC Inverter Drive
Die Type & Width	T-Die Coat Hanger Style (900 mm to 1400 mm Width)
Slitting Unit	Blade spacing adjustable spacer blocks (2.0 to 6.0 mm tape width)
Stretching Oven	Hot air recirculating oven with double-wall insulation (4.5 m to 6 m length)
Godet Roller Units	Three-Godet setup (Holding, Stretching, Annealing)
Denier Range	400 Denier to 3000 Denier
Tenacity Range	4.5 to 6.5 grams/denier
Raw Material Compatibility	PP / HDPE Virgin Granules, Reprocessed Regrind, CaCO3 Filler Masterbatch (up to 25%)
Installed Electrical Load	120 kW to 240 kW (depending on plant model)
Control System	Delta / Siemens PLC with Multi-Color Touchscreen HMI

Machine Advantages

Built with Heavy-Duty Componentry

Engineered for continuous 24/7 industrial production with lowest maintenance intervals and high uptime reliability.

Bimetallic Nitrided Screw & Barrel

Manufactured from high-grade 38CrMoAlA alloy steel with plasma nitriding for exceptional abrasion resistance against mineral-filled polymers.

Ceramic Infrared Heating Zones

Ultra-fast thermal response ceramic heaters delivering uniform plasticizing temperatures with lower heat dissipation and 20% lower electricity draw.

High Precision Coat Hanger T-Die

Streamlined melt channel flow preventing dead zones and polymer degradation, ensuring uniform film gauge across the entire extrusion width.

Motorized SS304 Water Quenching Tank

Heavy-gauge stainless steel tank equipped with motorized depth adjustment and multi-directional drying blowers for bubble-free film cooling.

Double-Wall Hot Air Stretching Oven

Recirculating hot air system with digital air velocity dampers ensuring uniform molecular orientation and high tensile yarn crystallization.

Synchronized AC Inverter Line Drive

Centralized PLC digital bus communication between extruder, godet rollers, and winder creels for zero tape stretch distortion during speed shifts.